Choosing a Replacement Truck Scale to Match Your Existing Foundation

It’s common for foundations to outlast truck scale weighbridge, though it can be difficult to find a replacement truck scale with dimensions to match existing foundations.

When planning to replace a truck scale, consider using a low-profile truck scale to eliminate foundation modifications without sacrificing performance.

Legacy truck scale models were manufactured with lower profiles, meaning most standard truck scales currently produced don’t fit these existing foundations.

Solutions for Replacement Truck Scales

The solution is to find a manufacturer who can provide truck scales designed to fit existing foundations. Some manufacturers will create replacement truck scales as special or custom models. These truck scales come with a longer lead time and a higher price because extra time is needed to design and manufacture the scale.



Other truck scale manufacturers may offer standard models designed to fit the foundations of their older truck scale models. These manufacturers provide a standard steel deck or concrete deck weighbridge that can be installed only after extensive modifications are made to other existing foundations.

Basically, not all manufacturers take the same approach to providing replacement truck scale solutions to fit existing foundations.

Rice Lake Low Profile Truck Scale

The Rice Lake Weighing Systems SURVIVOR OTR-LP is Rice Lake’s answer to the need for low-profile, replacement truck scales to fit existing foundations.

The OTR-LP was specifically designed to fit the most common foundation sizes and because they are offered as standard models, there are minimal lead times and lower costs since it’s not a custom scale. With a diamond plate steel deck and the same rugged construction SURVIVOR scales are known for, the OTR-LP is the ideal replacement solution.

Rice Lake works with a nationwide network of certified dealers to ensure each application gets the support they need.

Rice Lake Weighing Systems is a family-owned, ISO 9001 certified corporation, and has been manufacturing and distributing weight-related products and supplies since 1946. Within the company, progressive new technologies merge with the wisdom of industry experience to create the future of weighing through cutting-edge research and design.

Rice Lake’s roots are planted firmly in the principles of quality and customer service. Through three generations of family ownership, these ideals remain unchanged. Today, Rice Lake Weighing Systems is a global leader in measurement and automated process control.

Rice Lake offers more than 40,000 products, with over one million items in stock and available for same- or next-day shipping. The company continues to lead the industry in technological advances and quality products, all with legendary customer service.

A Great Foundation For Success

We mention it all the time on this website but a truck scale is a major investment and anytime you invest in something like that you want to make certain that you protect your investment. One key area of importance is where you locate the scale on your property and the scale foundation.

Producing over one million tons of product per year is an impressive feat for any industry. At Giant Cement in Harleyville, S.C., this annual quantity reflects the effective strategies implemented throughout their lean manufacturing process. Producing and transporting this amount of cement requires a devoted workforce and equipment that never stops. The 24/7 demands can take its toll on equipment and installing durable scales is integral to keep product moving. Giant Cement requires the most durable truck and rail scales to handle its high volume of trucks per day and constant stream of rail cars. They turned to Rice Lake’s SR truck scale and a custom-designed railroad scale to meet their needs.

An existing competitor’s truck scale still resides on its original installation site, inhabiting low ground on the lot and providing a reminder that proper installation is an essential ingredient for optimal weighments. Because of its location, every rainfall washed any nearby debris beneath the scale and would often create pools of standing water. “That scale was a maintenance nightmare,” explains Brad Locker, Industrial Controls Engineer for Giant Cement. “It seemed like we were always calling someone out here to make adjustments or clean the foundation.”

Just about every business is looking for ways to make their business more efficient and to save money. One easy way to do that is to research and plan ahead when it comes to things like locating a truck scale on your property. By putting a scale in a certain location it can increase uptime and profitability as opposed to leading to more service calls, increased cleaning times and increased down time.

What Is The General Guidelines For Ordering A Truck Scale?

This week’s question asks what sort of site preparation could be required prior to scale installment?

Site preparation will vary due to whether the set up is a new or replacement truck scale. A concrete deck truck scale will add construction time on account of pouring the concrete inside the scale deck and curing time.

For brand new installs, the common truck scale installation method is as follows. Blueprints arrive from the scale vendor. After that, scale house is built or installed on location. Next, concrete foundation and approach ramps poured by either scale service business or the consumer. And then, truck scale is delivered from the scale supplier. After that, scale service organization wires the truck scale to the scale house and links all the peripherals. At last, calibration and certification with test weights and weight cart.

Much less site prep work is needed and faster installation times can sometimes be achieved with systems like Cardinal SnapStream Wireless Truck Scales, which provide wireless radio frequency connection in between the truck scale and the weight indicator in the scale house. Moreover, all peripheral gear like remote displays, computers and printers could be attached wirelessly with SnapStream, which perhaps conserves a large number of bucks in installation costs. SnapStream is really a fully-integrated NTEP legal-for-trade wireless scale system for commercial recycling applications enabling connectivity up to 1 mile line of sight between the truck scale and scale house.

Cardinal SnapStream is a fully-integrated NTEP legal-for-trade wireless scale system for commercial applications. It’s completely proprietary to Cardinal Scale and offers a number of competitive advantages for new (or pre-existing scale installations).  SnapStream allows a scale to send weight data wirelessly to an indicator and the indicator in turn to send that data wirelessly to a host of peripheral equipment such as remote displays, printers, PCs and networks. SnapStream is a digitally-controlled weighing and diagnostic system designed utilizing 802.15.4 Zigbee protocol for reliable and accurate weight and data transmission. SnapStream may be used with Cardinal Scale 205, 210, and 225 weight indicators, where scale diagnostics can be viewed directly on the digital weight indicator. For additional information on the products mentioned in this article contact the heavy capacity sales department at Central Carolina Scale today.

The foundation for success

A proper foundation is one of the most important parts of your truck scale. If the foundation is not constructed properly, built flat and level, or according to the certified foundation drawing, your truck scale foundation could shift and bring the scale out of accepted calibration tolerance.

If the movement continues, your scale will become inoperable and require costly foundation repairs. Many factors must be considered in the process, such as the slope of the site and soil conditions. Below are a few other factors that must be taken into consideration. The SURVIVOR truck scale line quality design and engineering is further complemented by Rice Lake’s ability to Continue reading

Above Ground or Pit type Truck Scales

Until the early 1970s, all truck scales were mechanical and installed in expensive concrete pits. Today, most heavy vehicle scales are installed above ground or in concrete pits with slab type foundations. With the benefit of new modular construction, scales can also be installed in a shallow pit, as opposed to the deep pit required by older mechanical scales.

One of the biggest reasons for choosing a pit type installation is space or lack of it. A pit installation requires less space than a pitless installation due to the approaches, as sloped approaches to grade are generally required for pitless foundations. However, pit type truck scales require sump pumps and drains, and are more vulnerable to accelerated rust and corrosion due to the potential of standing water in the pit.